Thermal spraying is a cornerstone technology in modern industries, offering exceptional surface protection and performance enhancement for components operating in extreme environments. VORAX supplies high-quality thermal spray materials, including powders and wires, designed to enhance wear resistance, corrosion protection, and thermal insulation, extending the lifespan of critical components across aerospace, automotive, energy, and manufacturing sectors. This technology reduces downtime, lowers maintenance costs, and ensures long-term asset reliability.
The choice of consumables, powders, or wires plays an important role in achieving optimal coating performance. VORAX powders, composed of fine metal, ceramic, or cermet particles, are ideal for plasma spraying and high-velocity oxygen fuel (HVOF) processes, delivering precise, high-density coatings with superior performance. VORAX wires, used in arc or flame spray systems, provide a cost-effective solution for large-scale corrosion protection of structures such as bridges, pipelines, and offshore platforms, with zinc and aluminum offering sacrificial protection. Additionally, these wires are widely applied for wear resistance in industrial machinery and rebuilding worn parts, ensuring durability and cost-efficiency. Each consumable type offers superior adhesion, uniformity, and reliability in demanding environments.
VORAX offers a range of advanced thermal spray materials specifically designed to provide superior corrosion protection across diverse industries. These materials are engineered to extend the lifespan of components exposed to harsh environments, ensuring reliable performance while minimizing maintenance costs.
VORAX zinc, zinc-aluminum, and aluminum alloy thermal spray materials deliver exceptional corrosion resistance, particularly in marine, offshore, and industrial environments. Zinc coatings act as sacrificial layers, protecting steel surfaces by corroding preferentially and shielding the substrate from environmental damage. Thermally sprayed zinc-aluminum alloys combine zinc's anodic properties with aluminum's superior durability, offering enhanced performance in high-salinity and highly corrosive conditions. Aluminum-based coatings, renowned for forming a stable oxide layer, provide long-term protection against atmospheric and chemical corrosion. These coatings are ideal for protecting large steel structures, pipelines, and storage tanks.
VORAX thermal spray zinc and aluminum coatings offer greater flexibility than hot-dip galvanization. Unlike galvanization, which is limited by the size of the dipping bath, thermal spray coatings can be applied on-site to large or irregularly shaped components. Additionally, thermal spraying enables thicker coatings and accommodates multiple alloy options for tailored protection. All VORAX materials meet the ISO 2063 standard, ensuring compliance with international quality and durability benchmarks.
VORAX stainless steel and cobalt-based thermal spray materials provide robust corrosion protection and excellent wear resistance. Stainless steel coatings, such as those made from austenitic or martensitic alloys, are ideal for applications where resistance to oxidation, pitting, and chemical exposure is critical. Typical applications include chemical processing equipment, heat exchangers, and exhaust systems.
Cobalt-based coatings, including those with chromium and molybdenum, offer enhanced performance in high-temperature environments and aggressive chemical conditions. These materials are particularly well-suited for components exposed to both wear and corrosion, such as valve seats, turbine blades, and pump components in the oil and gas and aerospace sectors.
VORAX supplies high-quality nickel and molybdenum thermal spray materials designed to deliver corrosion protection in demanding industrial environments. Nickel-based coatings, including nickel-chromium alloys, are essential for combating oxidation, chemical exposure, and high-temperature degradation. These coatings are widely utilized in the oil and gas, power generation, and aerospace industries, providing exceptional thermal stability and long-lasting protection in aggressive conditions.
Molybdenum coatings from VORAX offer outstanding resistance to pitting and crevice corrosion, particularly in chloride-rich and high-temperature environments. These properties make molybdenum ideal for marine applications, automotive components, and chemical processing equipment. In addition to their standalone benefits, molybdenum coatings function effectively as bond coats, improving adhesion and enhancing the durability of top-layer coatings.
VORAX offers a comprehensive range of wear and abrasion-resistant thermal spray materials designed to meet the demands of industries requiring superior surface protection. These high-performance materials are engineered to withstand extreme mechanical stress, prolonging the lifespan of critical components and reducing maintenance costs.
VORAX tungsten carbide coatings are renowned for their exceptional hardness and wear resistance. Blended with metallic binders such as cobalt or nickel, these coatings offer superior performance in applications involving high levels of abrasion, erosion, or impact. Typical use cases include mining equipment, drilling tools, and components exposed to particle wear in industrial processes.
VORAX chromium carbide thermal spray materials are an ideal choice for applications requiring resistance to both wear and high temperatures. These coatings maintain their integrity in temperatures exceeding 800°C, making them suitable for power generation turbines and high-temperature industrial machinery applications.
Alumina and alumina-titania thermal spray blends deliver outstanding abrasion resistance and thermal stability. These ceramic coatings are widely used in industries like aerospace and manufacturing, where components are subjected to high wear and elevated temperatures.
VORAX offers high-performance thermal spray materials specifically designed for the restoration and repair of worn components, ensuring extended service life and reduced maintenance costs. Nickel-based alloys supplied by VORAX deliver exceptional adhesion, thermal stability, and resistance to wear. Tungsten carbide and other cermet materials provide unmatched durability and surface reinforcement for components subjected to extreme abrasion and impact. Stainless steel coatings are reliable for repairing components exposed to corrosive and high-wear environments, including marine and chemical industries. Additionally, molybdenum coatings enhance the adhesion and overall performance of repaired surfaces, ensuring robust and long-lasting results in demanding conditions.
VORAX supplies advanced thermal spray materials tailored for specialized applications, ensuring superior performance and reliability in demanding environments. For thermal and heat barrier protection, VORAX provides yttria-stabilized zirconia, a trusted solution for aerospace and power generation industries, protecting turbine blades and other components from extreme heat. VORAX offers high-quality copper and nickel-based alloys for electrical and thermal conductivity enhancements for electronic components and heat exchangers. To enhance anti-slip and safety surfaces, we deliver durable coatings made from aluminum oxide and tungsten carbide, perfect for industrial walkways and machinery platforms. In hydraulic and pneumatic systems, VORAX's chromium oxide and molybdenum coatings provide exceptional wear resistance, reduce friction, and ensure smooth, high-pressure operation. With VORAX materials, industries can achieve reliable solutions tailored to their unique operational needs.